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The core of high-speed image transmission of drones: why must ultra-thin coaxial cables be used?

Categorization:Harness Component       

Specializing in the sales of: Connectors | Wire Harness | Cable Products
In drone applications, a high-speed signal link is the core foundation for maintaining flight stability. From the real-time video transmission system to the data interaction of the flight control module, every critical operation relies on a high-speed transmission link with low latency, low error rate, and high reliability. However, many drones still encounter issues such as video delay, signal jitter, frame loss, and even temporary disconnection during use, which affect flight safety and mission execution. To address these pain points, in addition to the performance of the flight control and camera module themselves, the design and selection of the transmission cable are decisive factors.

Why would a drone system experience latency and frame loss?

In the high-speed transmission environment of drones, latency and frame loss are often not caused by a single factor, but rather the result of the joint action of multiple links in the system chain.
Physical limitations brought by cable structure
Traditional wiring or ordinary conductors often encounter problems such as impedance mismatch, significant attenuation, and severe crosstalk under high-speed transmission, leading to画面stuttering, unstable signals, and even delays in control commands.
High interference environmental impact on signal quality
During the flight of drones, the motor, ESC, and power system will produce a large amount of electromagnetic noise. If the shielding capability of the wiring harness is insufficient, the image transmission data is prone to interference, causing jitter or packet loss.
In addition, when using high-speed interfaces such as MIPI CSI and LVDS, the system has extremely high requirements for signal integrity. Poor processes and insufficient material performance can amplify the chain weaknesses, causing issues such as unstable images.

Second, the advantages of Micro Coaxial Cable

Micro Coaxial Cable (极细同轴线束) is the mainstream solution for high-speed transmission in drones, which can significantly enhance link stability.
Excellent anti-interference ability
The coaxial structure has a natural shielding characteristic, which can ensure that the signal remains stable even in environments with severe motor interference, and is not easily affected by EMI.
Superior signal integrity
Micro coaxial cable has better characteristic impedance consistency, which significantly reduces reflections, losses, and distortions in high-speed data transmission, ensuring smooth image transmission and timely control response.
3. Comply with the lightweighting trend of drones
Compared with traditional harnesses, ultra-fine coaxial cables are lighter and more flexible, making them more suitable for compact, weight-sensitive drone systems, achieving reliable transmission without adding any burden.

Solution for Unmanned Aerial Vehicle High-Speed Transmission System

In high-speed image transmission and flight control links, simply changing the wire harness is not enough; optimization must be carried out from the perspective of system design. The introduction of micro coaxial cable is a key step, which can maintain stable performance in a compact wiring environment, and further combined with the following measures:
• Rational shielding layer structural design
High-quality connectors and high-precision terminal processing
• Impedance Control under Stratified Wiring and Space Constraints
• Seismic and bending resistance design for application scenarios
Through systematic optimization of materials, processes, and structures, drones can significantly reduce latency, minimize frame loss, and enhance overall flight reliability in high-speed flight and complex missions.

For drones, latency and frame loss not only affect image quality but also directly relate to flight safety and task completion efficiency. Adopting micro coaxial cable and constructing a stable, high-reliability high-speed transmission link will become an important direction for the industry in the future. Through appropriate cable design, shielding enhancement, and process optimization, drone systems can maintain high-quality image transmission and rapid response in complex environments.

I amSuzhou Huichengyuan Electronic TechnologyLong-term focus on the design and customization of high-speed cable harnesses and extremely fine coaxial cables, committed to providing customers with stable and reliable high-speed interconnect solutions. If you have related needs or want to learn more, welcome to contact Manager Yin:18913280527 (WeChat number)