Under the background of the accelerated reconstruction of the global electronic manufacturing industry chain, domestic connectors are gradually becoming an important substitute for imported brands. As a well-known brand in the connector industry, JAM (Japan Automatic Machine Co., Ltd.) has been deeply involved in the fields of automotive electronics, communication, consumer electronics, and others for many years. Its products cover board-to-wire, board-to-board, wire-to-wire, FAKRA, HSD, Mini FAKRA, and USB Type-C high-frequency connectors, with product design emphasizing high precision, reliability, and stable transmission performance. For domestic connectors, it is particularly crucial to learn from the management experience of international brands like JAM and build a scientific quality management system.
The core points of the quality management systemRaw material control
Domestic connectors must ensure stable performance, which requires strict control from the source. Opt for high-conductivity copper alloys, high-temperature-resistant engineering plastics, and low-loss insulating materials. In combination with environmental protection standards such as RoHS and REACH, ensure product environmental protection and durability.
2. Standardization of production process
Drawing on the precision mold and automated stamping/injection molding technology of JAM, domestic manufacturers need to establish a unified production process standard to reduce human errors. Through the integration of intelligent manufacturing and automatic detection processes, the不良率 can be effectively reduced.
Process Monitoring and Quality Traceability
Introduce SPC (Statistical Process Control) and MES system in the production process to ensure traceability of each batch of products. Conduct full inspection or sampling inspection for key processes such as coating thickness, contact resistance, and insertion/extraction life to achieve controllability throughout the entire process.
4. Reliability verification
High-frequency connectors like JAM's HSD series have a transmission rate of up to 6 Gbit/s and require extremely high anti-interference capabilities. When domestic brands are building a quality system, they must establish a reliability verification system that includes high and low temperature cycles, salt spray tests, vibration and shock, and signal integrity tests.
Combining the reference value of the JAM brand●Diversified product line: JAM has配套products in high-frequency, automotive, and consumer electronics fields, reflecting its rigorous product quality planning.
●Automated manufacturing: adopting automated solutions in assembly and detection, reducing human error, which offers insights for domestic manufacturers to improve delivery time and consistency.
●Application-oriented: The HSD and FAKRA connectors of JAM are widely used in vehicle-mounted high-speed data transmission, requiring high EMC performance and long-term stability, which provides a reference coordinate for the research and development and quality standards of domestic connectors.
How to build a quality system for domestic connectors1. Import ISO9001 and IATF16949 quality certifications to ensure alignment with international standards.
Implement full-process control, covering quality audits at all stages from design, material selection, production to shipment.
The application of digital management platform achieves real-time collection and analysis of quality data, facilitating preventive maintenance and continuous optimization.
Establish a customer feedback closed-loop mechanism, build a rapid response system, and form a positive cycle of quality management by linking user feedback with improvement measures.
The rapid rise of domestic connectors is not only the result of cost advantages, but also depends on whether a scientific and rigorous quality management system can be established. By drawing on the experience of international brands like JAM in the field of high-frequency and high-reliability connectors, and combining the flexibility and innovation capabilities of the domestic industrial chain, we have every opportunity to achieve a transformation from "following" to "running in parallel," and even "leading" in the global market.
If you are interested in the domestic substitute products for this brand connector, or have purchasing needs, or have production or sales channels for related domestic substitute products, and wish to engage in in-depth cooperation or communication, please feel free to contact us. —
Manager Zhang (18665383950, same WeChat number)We look forward to working with more industry partners to jointly promote the high-quality development of domestic connectors!
