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Unveiling the Stability Test of the Domestic JACOB Series Connectors

Categorization:Product Information       

Specializing in the sales of: Connectors | Wire Harness | Cable Products

JACOB GmbH was founded by Wilhelm Jacob in 1922 (June 6th), originally specializing in the manufacture of brass turned parts, focusing on plug and connector components for the electrical industry, and remains a family-owned business to this day. Headquartered in Kernen, Germany, the company integrates turning technology, plastic injection molding, laboratories, and logistics, achieving highly integrated production and rapid response. Its products are concentrated on cable glands (cable joints) and cable entry systems, with a rich product line covering materials such as plastic, brass, and stainless steel, applicable to various industrial scenes including wind power, charging stations, machinery and equipment, rail transit, and more.

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JACOB provides more than 6,000 types of products, and has laboratories that support IP protection performance testing, tensile testing, and extreme environment simulation. Some products, such as the WADI series, have the ability to adapt to extreme temperatures (withstanding high temperatures of +200 °C / low temperatures of −60 °C); EMC protection and explosion-proof (EX) type products meet the needs for shielding and use in hazardous areas.
Test Record: Performance Verification of Domestic Connectors against JACOB Standards
To verify the matching degree of domestic connectors in critical performance, we followed the specifications of JACOB products, selected representative samples, and conducted systematic testing. The test items include:
Protective Level and IP Performance Testing
●Using high-quality plastics (such as PA) and nickel-plated brass materials, simulating the structural design of JACOB "PERFECT" series.
The prototype has passed the IP67/IP68 waterproof grade test and challenged the IP69K high-pressure water jet, achieving a pass rate of 98%.
Extreme temperature adaptation test
Conduct temperature cycling tests from -60 °C to +200 °C based on the performance specifications of the JACOB WADI series.
The test results show that the domestic prototype has no cracking or seal failure, demonstrating stable and reliable performance.
3. EMC shielding and explosion-proof capability test
● Shielding efficiency tests were conducted in accordance with the JACOB EMC model products, with results reaching approximately 95%.
●Basic Ex certification tests for explosion-proof versions are conducted, and the performance meets the expected safety standards.
4. Mechanical durability and installation ease testing
● Design structure refers to JACOB quick installation concept, with good feel and easy installation.

After 500 cycles of connection fatigue and cyclic tests, the connector still maintains structural integrity and sealing performance.

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This test shows that domestic connectors have approached the high standards of JACOB GmbH products in multiple key performance indicators, such as protection grade, extreme temperature adaptation, EMC shielding, explosion-proof capability, and mechanical durability. This reflects the significant improvement in domestic research and manufacturing capabilities. We will continue to deepen product design and material optimization, enhance cost-effectiveness, and strive to become a reliable domestic alternative with competitive advantages for engineering projects.
If you are interested in the domestic substitute products of JACOB GmbH brand connectors, or have procurement needs; or if you have production or sales channels for such products and wish to engage in in-depth cooperation or communication, please contact us through the following contact information:Manager Zhang (18665383950, same WeChat number)We look forward to working together with more industry partners.