In the fields of 5G communication, data centers, industrial automation, etc., connectors, though only "small components," are directly related to the stability and reliability of the entire system. Even a slight insertion loss, poor contact, or insufficient environmental adaptability can cause signal interference, system shutdown, and even bring about enormous maintenance costs.
Therefore, in the process of promoting the replacement of imported connectors with domestic ones, quality control tools and systems have become the key links for the true realization of domestication.
One, Times Microwave's connector quality management experienceAs a globally renowned high-performance射频连接器与电缆品牌, Times Microwave Systems has accumulated rich experience in product design and quality control within the industry. Its products are widely used in high-reliability fields such as communication base stations, aerospace military, medical, and railway.
High reliability design
Times emphasizes low loss, low intermodulation (PIM), and high mechanical reliability in connector design. For example, the connector structure of the EZ series with uncut braided layer effectively reduces manual errors and improves assembly consistency.
Strict detection tools and methods
Electrical performance testing: including VSWR, insertion loss, return loss and other parameter detection
PIM Interference Test: Ensure stability in 5G high-frequency, high-power environment
●Environmental simulation tests: ensure long-term outdoor reliability through salt mist, temperature and humidity cycling, and vibration shock tests.
● Consistency inspection: Ensure the minimum performance difference between different batches of products in bulk supply
Quality verification of multi-port solutions
For example, Times' TMQ series multi-port connection solution undergoes full-link insertion loss and sealing detection before shipment to ensure the overall reliability of cluster applications.
These strict tools and methods are part of the quality management system construction that domestic manufacturers should learn from.
The construction of quality control tools for domestic connectorsIn order to achieve the goal of domestic substitution, domestic connector enterprises must strengthen the application of quality tools in the following aspects:
1. Comprehensive inspection platform: Establish a complete radio frequency parameter detection system, including indicators such as PIM, VSWR, insertion loss, etc.
Automation assembly and detection: reduce human error and improve batch consistency.
3. Environmental Reliability Laboratory: Conduct multi-dimensional verifications such as IP protection level, temperature resistance, humidity resistance, and salt mist resistance.
4. Full-process traceability system: Achieve full traceability from raw materials, production, inspection to factory exit.
Align with international standards: Design and inspection are conducted in accordance with international standards such as IEC, MIL, and IEEE.
The establishment of these quality control tools is both the inevitable path for domestic connectors to align with international brands such as Times Microwave, and the fundamental guarantee for winning market trust and achieving large-scale substitution.
The competition for domestic substitution of connectors is not just about price, but also about quality. By introducing完善的质量控制tools and testing systems, domestic connectors have a complete opportunity to gradually narrow the gap with international brands and even achieve超越in some fields.
In the future, domestically produced connectors will have broader application prospects in more scenarios such as 5G, aerospace, rail transportation, and industrial manufacturing.
If you are interested in or have procurement needs for the domestic alternative products of this brand connector, or if you have production or sales channels for these domestic alternative products and wish to engage in in-depth cooperation or communication, please contact us through the following contact information:
Manager Zhang (18665383950, same WeChat number)Contact us, we look forward to working together with more industry partners.
